Friday, January 20, 2023

0000 0000 1011 1001

3D LED Candle

PCBWay recently and very kindly sent me some PCBs that I designed to give a more realistic candle effect.

I made a video and a blog about this PCB in another context, using it to make a solar temperature indicator.

The theory is based on separation - a "single point" candle is only going to vary light strength (and possibly frequency), but it cannot give that "side to side" movement that a real flame experiences as it sways in the vortex of it's own gases.

And so I thought as the Padauk PFS154 has three available PWM channels I would make a large-ish LED PCB that fits three lights and perhaps would give that "real world" swaying  3D effect missing from all of my previous incarnarnations.


Very simple to solder up, the PCB works a treat - but will it be candley enough for me in this configuration?

The code to drive this simulation is constantly being tinkered with, but basically this version is as follows:

/*
  Candle with Three PWM

  Pseudo-random flickering to simulate a candle. Output is
  via 3xPWM channels, variables can be changed to
  alter the simulation

  Tue 17 Jan 2023 13:50:35 AEDT

*/

#include <stdint.h>
#include <stdlib.h>
#include "../device.h"
#include "../easy-pdk/calibrate.h"
#include "../auto_sysclock.h"
#include "../delay.h"
#include <stdbool.h>

#define LED4_BIT 4
#define LED0_BIT 0
#define LED3_BIT 3

uint16_t myrand = 2901;  // happy birthday

uint8_t slowcounter = 0;
uint8_t medcounter = 0;
uint8_t fastcounter = 0;
uint8_t slowstart = 0;
uint8_t slowend = 0;
uint8_t medstart = 0;
uint8_t medend = 0;
uint8_t faststart = 0;
uint8_t fastend = 0;
uint8_t faster = 0;

uint8_t waveslow[] = {20, 30, 70, 100};
uint8_t wavemed[] = {25, 40, 100, 120};
uint8_t wavefast[] = {20, 30, 120, 140};

bool fastup = true;
bool slowup = true;
bool medup = true;

void mydelay(uint8_t counter) {

  for (uint8_t thiscount = 0; thiscount <= counter; thiscount++) {
    _delay_us(1);
  }
}

uint16_t gimmerand(uint16_t small, uint16_t big) {
  myrand ^= (myrand << 13);
  myrand ^= (myrand >> 9);
  myrand ^= (myrand << 7);
  if (abs(myrand) % 13 == 0) {
    myrand = myrand - 23;
  }
  if (abs(myrand) % 17 == 0) {
    myrand = myrand + 11;
  }
  return abs(myrand) % 23 * (big - small) / 23 + small;
}

void getnewslow() {
  slowstart = gimmerand(waveslow[0], waveslow[1]);
  slowend = gimmerand(waveslow[2], waveslow[3]);
}

void getnewmed() {
  medstart = gimmerand(wavemed[0], wavemed[1]);
  medend = gimmerand(wavemed[2], wavemed[3]);
}

void getnewfast() {
  faststart = gimmerand(wavefast[0], wavefast[1]);
  fastend = gimmerand(wavefast[2], wavefast[3]);
  faster = gimmerand(1, 3);
}

// Main program
void main() {

  PAC |= (1 << LED4_BIT) | (1 << LED0_BIT) | (1 << LED3_BIT);

  // see datasheet
  PWMG1DTL = 0x00;
  PWMG1DTH = 0x00;
  PWMG1CUBL = 0xff;
  PWMG1CUBH = 0xff;
  PWMG1C = 0b10100111;
  PWMG1S = 0b00000000;

  PWMG0DTL = 0x00;
  PWMG0DTH = 0x00;
  PWMG0CUBL = 0xff;
  PWMG0CUBH = 0xff;
  PWMG0C = 0b10100111;
  PWMG0S = 0b00000000;

  PWMG2DTL = 0x00;
  PWMG2DTH = 0x00;
  PWMG2CUBL = 0xff;
  PWMG2CUBH = 0xff;
  PWMG2C = 0b10100111;
  PWMG2S = 0b00000000;

  getnewfast();
  getnewslow();
  getnewmed();
  slowcounter = slowstart;
  fastcounter = faststart;
  medcounter = medstart;

  // Main processing loop
  while (1) {

    // ramp up slow
    if (slowup) {
      slowcounter++;
      if (slowcounter > slowend) { // ramp finished so switch boolean
        slowup = !slowup;
      }
    }
    else {
      // ramp down slow
      slowcounter--;
      if (slowcounter < slowstart) { // ramp finished so switch boolean
        slowup = !slowup;
        getnewslow();
      }
    }

    // ramp up med
    if (medup) {
      medcounter++;
      if (medcounter > medend) { // ramp finished so switch boolean
        medup = !medup;
      }
    }
    else {
      // ramp down med
      medcounter--;
      if (medcounter < medstart) { // ramp finished so switch boolean
        medup = !medup;
        getnewmed();
      }
    }

    // ramp up fast
    if (fastup) {
      fastcounter = fastcounter + faster;
      if (fastcounter > fastend) { // ramp finished so switch boolean
        fastup = !fastup;
      }
    }
    else {
      // ramp down fast
      fastcounter = fastcounter - faster;
      if (fastcounter < faststart) { // ramp finished so switch boolean
        fastup = !fastup;
        getnewfast();
      }
    }
    // delay + a re-purposed random for ramp speeds
    mydelay(2 + faster);

    PWMG1DTL = slowcounter & 255;
    PWMG1DTH = slowcounter;
    PWMG0DTL = fastcounter & 255;
    PWMG0DTH = fastcounter;
    PWMG2DTL = medcounter & 255;
    PWMG2DTH = medcounter;

  }
}

// Startup code - Setup/calibrate system clock
unsigned char _sdcc_external_startup(void) {

  // AUTO_INIT_SYSCLOCK();

  PDK_SET_SYSCLOCK(SYSCLOCK_ILRC_DIV4);

  // AUTO_CALIBRATE_SYSCLOCK(TARGET_VDD_MV);

  EASY_PDK_CALIBRATE_ILRC(19000, 4000);

  return 0;
}

Finally I made up a Padauk based stable joule thief PCB to link to the LEDs as a solar based power source, and here's the result.

Let me know if you want any gerber files for these boards, and I'd love some feedback on the whole concept of a fake 3D candle!

Comments under the YT video shown below would be awesome.



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